Difference between revisions of "June 18, 2024 KLONG CPS Design Meeting"

From GlueXWiki
Jump to: navigation, search
(Created page with "== Meeting Time and Place == Tuesday, June 04, 2024, 1:00pm Hall D Counting House * Invited - Hovanes Egiyan, Stephanie Worthington, Keith Harding, Pavel Degtiarenko, Tim W...")
 
 
(3 intermediate revisions by 2 users not shown)
Line 1: Line 1:
 
== Meeting Time and Place ==
 
== Meeting Time and Place ==
Tuesday, June 04, 2024, 1:00pm Hall D Counting House
+
Tuesday, June 18, 2024, 1:00pm Hall D Counting House
  
 
* Invited -  Hovanes Egiyan, Stephanie Worthington, Keith Harding, Pavel Degtiarenko,  Tim Whitlatch,  Eugene Chudakov, Josh Ballard
 
* Invited -  Hovanes Egiyan, Stephanie Worthington, Keith Harding, Pavel Degtiarenko,  Tim Whitlatch,  Eugene Chudakov, Josh Ballard
Line 6: Line 6:
 
== Agenda ==
 
== Agenda ==
  
* Review minutes from last meeting https://halldweb.jlab.org/wiki/index.php/May_07,_2024_KLONG_CPS_Design_Meeting
+
* Review minutes from last meeting https://halldweb.jlab.org/wiki/index.php/June_04,_2024_KLONG_CPS_Design_Meeting
 
* Review new basic 3D model  
 
* Review new basic 3D model  
 
** Core Section update
 
** Core Section update
 
** New radiation levels? Pavel
 
** New radiation levels? Pavel
 +
** Copper replaced CuW inside and adjacent to magnet coils
 
** Layout of magnet and components (Stephanie/Keith)
 
** Layout of magnet and components (Stephanie/Keith)
** Vendor coming next week to demo system
+
** Demo of AeroGo system successful
*** possible moving plan https://www.aerogo.com/products/air-caster-rigging-system/
+
*** Noise low (less than 70 db in hall, 85db in ramp near compressor)
*** Concerms with dust/contamination - Tim to work with ES&H
+
*** No visible dust
* Baseline KLF schedule
+
* [[media:ebed_06_18_2024.pdf | Carbon ring upstream of CPS]]
** [[media:KLONG_2026instl_No_MRI.pdf | KLONG Installation Schedule 2026 with no MRI Magnet]]
+
** [[media:KLONG_2025instl_MRI_v2.pdf | KLONG Installation Schedule 2025 with MRI Magnet]]
+
 
* Power supply status - On order, due March 2025
 
* Power supply status - On order, due March 2025
 +
* Met with Survey and Alignment group and agreed on preliminary plan for alignment - will meet again as details develop
 
* Magnet update (Josh/Stephanie)  
 
* Magnet update (Josh/Stephanie)  
 
** Radiation levels at coils 2.E+4 Gy for a 10000 hour run
 
** Radiation levels at coils 2.E+4 Gy for a 10000 hour run
Line 23: Line 23:
 
* Copper cooling update -  
 
* Copper cooling update -  
 
** Status of brazing sample test [[media:CPS Absorber cooling test sample.pdf]]
 
** Status of brazing sample test [[media:CPS Absorber cooling test sample.pdf]]
* Lead brick painting is awarded and due back in September
+
* Lead brick painting is 10% done and all due back in September
 
* DeGauss test summer 2024
 
* DeGauss test summer 2024
 
* June - items due from ERR
 
* June - items due from ERR
** Thermal cycling of tungsten and copper write up - in work - ready in 2 weeks (Tim)
+
** Thermal cycling of tungsten and copper write up - in work - justifying annealed copper (Tim)
 +
** Working on ANSYS plastic analysis and FLUENT models
  
 
== Minutes ==
 
== Minutes ==
 
* Reviewed minutes from last meeting
 
* Reviewed minutes from last meeting
 
* Pavel has run the radiation and energy absorption (Fluka) for the latest absorber and shielding configuration
 
* Pavel has run the radiation and energy absorption (Fluka) for the latest absorber and shielding configuration
** Currently it looks like no tritium issues with current design
+
** Hovanes put Pavels finer mesh models into csv files
** Radiator position is currently 16cm upstream of the mahnet upstream steel face
+
** Keith changed 3D model geometry to match Pavel's latest
** Radiation levels at magnet coils are 2e4 gray for 10000 hrs running.
+
*** Copper substituted for CuW in and around magnet
 +
** Radiation levels at magnet coils are 4e4 gray for 10000 hrs running
 
*** No need for expensive epoxy ($5K per gallon)
 
*** No need for expensive epoxy ($5K per gallon)
*** CTD-101K resin can be used - good for 1e6 gray minimum
+
*** CTD-101K resin can be used - good for 4e6 gray minimum
*** Need to check on LCW quality of existing dump copper cooling skid for magnet compatibility
+
*** Need to check on LCW quality of existing dump copper cooling skid for magnet compatibility (Tim)
 
** Pavel's new geometry has tapered steel upstream of absorber in X and Y - needs
 
** Pavel's new geometry has tapered steel upstream of absorber in X and Y - needs
** Also taper in Y in Cu/W in magnet area - we will just use the exit size all the way through
+
** Also taper in Y in Cu/W in magnet area - adjusted to use the exit size all the way through
** New files with fine granularity in absorber high energy absorption areas are available - Hovanes will convert to usable files for ANSYS
+
** New files with fine granularity in absorber high energy absorption areas are available - Hovanes converted to usable files for ANSYS
** New files for complete CPS power absorption available and Hovanes will convert
+
 
** Tim will run new ANSYS models for the complete assembly
 
** Tim will run new ANSYS models for the complete assembly
 
** Tim learning FLUENT to verify cooling assumptions
 
** Tim learning FLUENT to verify cooling assumptions
Line 51: Line 52:
 
* Looking at 3D model
 
* Looking at 3D model
 
** Core assembly coming together
 
** Core assembly coming together
*** Meet with Alignment group Thursday to discus alignment/fiducialization plan
+
*** Met with Alignment group Thursday to discus alignment/fiducialization plan
*** Looked at "birthday cake" stacking of steel - need features for stacking lead and heavy concrete
+
*** Looked at "Noah's Arc" stacking of steel - need features for stacking lead and heavy concrete
*** Copper absorber vacuum brazing test piece has been machined - will get tubing ready to braze in coming weeks
+
*** Copper absorber vacuum brazing test piece has been machined - will get tubing ready to braze in coming week
** Air casters for moving - AeroGo coming to Demo system next week
+
** Air casters for moving - AeroGo demonstration proved to be successful
* Looked at 2025 install with MRI magnet and 2026 without MRI magnet just to show feasibility
+
*** 5400 lbs moved with 25 lbs of force
* Lead brick painting awarded - should be complete by end of September
+
* Discussion on FSD device to shut down beam if mis-steered - Hovanes has ideas and Pavel will look at feasability considering background
 +
* Lead brick painting awarded - 17% complete
 
* Magnet Power Supply on schedule to be delivered March 2025
 
* Magnet Power Supply on schedule to be delivered March 2025
* Magnet DeGauss test still scheduled for summer
+
* Magnet DeGauss test still scheduled for summer - Tim will check on any progress
* Tim still writing and analyzing copper and tungsten thermal cyling data for ERR reply to Patrizia - hopefully a draft in 2 weeks
+
* Tim still writing and analyzing copper and tungsten thermal cyling data for ERR reply to Patrizia - hopefully a draft next week
* Need to link engineering documentation to the KLONG CPS wiki
+
* Need to link engineering documentation to the KLONG CPS wiki when available - only final documents

Latest revision as of 13:01, 26 June 2024

Meeting Time and Place

Tuesday, June 18, 2024, 1:00pm Hall D Counting House

  • Invited - Hovanes Egiyan, Stephanie Worthington, Keith Harding, Pavel Degtiarenko, Tim Whitlatch, Eugene Chudakov, Josh Ballard

Agenda

  • Review minutes from last meeting https://halldweb.jlab.org/wiki/index.php/June_04,_2024_KLONG_CPS_Design_Meeting
  • Review new basic 3D model
    • Core Section update
    • New radiation levels? Pavel
    • Copper replaced CuW inside and adjacent to magnet coils
    • Layout of magnet and components (Stephanie/Keith)
    • Demo of AeroGo system successful
      • Noise low (less than 70 db in hall, 85db in ramp near compressor)
      • No visible dust
  • Carbon ring upstream of CPS
  • Power supply status - On order, due March 2025
  • Met with Survey and Alignment group and agreed on preliminary plan for alignment - will meet again as details develop
  • Magnet update (Josh/Stephanie)
    • Radiation levels at coils 2.E+4 Gy for a 10000 hour run
    • Plan on using copper dump skid to cool magnet - is it adequate LCW?
  • Copper cooling update -
  • Lead brick painting is 10% done and all due back in September
  • DeGauss test summer 2024
  • June - items due from ERR
    • Thermal cycling of tungsten and copper write up - in work - justifying annealed copper (Tim)
    • Working on ANSYS plastic analysis and FLUENT models

Minutes

  • Reviewed minutes from last meeting
  • Pavel has run the radiation and energy absorption (Fluka) for the latest absorber and shielding configuration
    • Hovanes put Pavels finer mesh models into csv files
    • Keith changed 3D model geometry to match Pavel's latest
      • Copper substituted for CuW in and around magnet
    • Radiation levels at magnet coils are 4e4 gray for 10000 hrs running
      • No need for expensive epoxy ($5K per gallon)
      • CTD-101K resin can be used - good for 4e6 gray minimum
      • Need to check on LCW quality of existing dump copper cooling skid for magnet compatibility (Tim)
    • Pavel's new geometry has tapered steel upstream of absorber in X and Y - needs
    • Also taper in Y in Cu/W in magnet area - adjusted to use the exit size all the way through
    • New files with fine granularity in absorber high energy absorption areas are available - Hovanes converted to usable files for ANSYS
    • Tim will run new ANSYS models for the complete assembly
    • Tim learning FLUENT to verify cooling assumptions
    • There needs to be a collimator upstream of radiator
      • 1cm diameter hole
      • 15 cm deep in Z
      • OD of ? cm
      • About 10W absorption - no active cooling required
      • 80% W, 20% Cu
  • Looking at 3D model
    • Core assembly coming together
      • Met with Alignment group Thursday to discus alignment/fiducialization plan
      • Looked at "Noah's Arc" stacking of steel - need features for stacking lead and heavy concrete
      • Copper absorber vacuum brazing test piece has been machined - will get tubing ready to braze in coming week
    • Air casters for moving - AeroGo demonstration proved to be successful
      • 5400 lbs moved with 25 lbs of force
  • Discussion on FSD device to shut down beam if mis-steered - Hovanes has ideas and Pavel will look at feasability considering background
  • Lead brick painting awarded - 17% complete
  • Magnet Power Supply on schedule to be delivered March 2025
  • Magnet DeGauss test still scheduled for summer - Tim will check on any progress
  • Tim still writing and analyzing copper and tungsten thermal cyling data for ERR reply to Patrizia - hopefully a draft next week
  • Need to link engineering documentation to the KLONG CPS wiki when available - only final documents