Difference between revisions of "Minutes-4-28-2011"

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# Production (Dave)
 
# Production (Dave)
 
#* Status
 
#* Status
#* Lessons learned from the first weeks of production  
+
#* Lessons learned from the first weeks of production
 +
#* Discoloration spots: [http://www.jlab.org/Hall-D/detector/fdc/reports/Olga_Detector_Foil_REPORT.docx report from Olga Trofimova]
 
# Electronics  
 
# Electronics  
 
#* Status (Fernando,Chris)
 
#* Status (Fernando,Chris)
#* Preamp settings: gain, dynamic range (Fernando, Beni) [http://www.jlab.org/Hall-D/detector/fdclog/ logbook]
+
#* Preamp settings: gain, dynamic range (Fernando, Beni) [http://www.jlab.org/Hall-D/detector/fdclog/ logbook] and [https://halldweb.jlab.org/doc-private/DocDB/ShowDocument?docid=1364 GlueX-Doc 1364: Test of GlueX preamplifier]
 
# Engineering status (Bill)
 
# Engineering status (Bill)
 
# Chamber testing
 
# Chamber testing
#* Calibration and resolution studies (Simon)  
+
#* Calibration and resolution studies (Simon) [http://www.jlab.org/htbin/PHYSICS/halld/enote112.pl?nb=notebook&action=view&page=557 logbook page 557]
 
# Other: talks at the collaboration meeting
 
# Other: talks at the collaboration meeting
  
<!--
 
  
 
= Minutes =
 
= Minutes =
  
Participants: Eugene, Dave, Chris, Simon, Beni, Glenn, and Lubomir. Relatively short meeting.
+
Participants: Eugene, Bill, Glenn, Chris, Roger, Simon, Beni, and Lubomir.
  
 
== Production ==
 
== Production ==
  
- We found discoloration spots on the first cathodes that were produced at Blue Crab. The spots are brown but have blue color at the periphery. There's one spot covering several thin traces close to a connector. Eugene explained the finding done with electron microscope by Olga: chlorine was found, so most likely this is copper chloride (brown) and copper chloride dihydrate (blue). We suspect chlorine is left from the etching procedure (have to verify that Allflex uses ferric chloride for etching). Then the effects we see is due to the wetting of the foils, this is needed for the alignment and gluing the panels together. So far we exclude the possibility that the copper reacts with the new packing paper. This is due to the fact that we see more spots on the first article foils than on the production foils. Still, we are waiting to hear from Andy Wu who will do independent analyses. Eugene, Lubomir and others agreed that Allflex should continue with the foil production.  
+
- Problem again on Monday with the HVAC at Blue Crab: same transformer failed. It will be replaced with one with higher power, but the origin of the problem is not clear.  
  
- Dave: many problems this week. Still waiting for some signatures on some of the procedures. Yesterday there was a problem with the AC (due to transformer problem, second of this type) in the clean room; the humidity went up to 70%. It was fixed but Ron Bartek suspects a problem in the design. The power went out this morning, maybe related to Surry  power plant shut down. It turned out according to Rusty Sprouse, we can't use the temporary light that we have outside of the clean room. The heater in the ultrasonic cleaner doesn't turn off; the ultrasonic cleaner was shipped back to the manufacturer for repair.
+
- Two cathodes are glued to the frames, including the flaps. Next steps: tensioning/gluing the mylar and gluing the mylar flaps on top of the copper flaps. We have to decide what should be the tension on the mylar: it's not as critical as for the kapton foil. For gluing the mylar flaps Bill suggested using conductive epoxy only in the area overlapping with the copper flaps, and regular epoxy over the g10 frame. Mark made a template needed to make holes on the mylar.
  
- The granite plate used for cathode flatness measurements was successfully moved to Blue Crab. Eugene suggested to check the flatness of at least one cathode, but it doesn't have to be the first one. We will do it later; don't want to spread our efforts to many projects when we are late with the first production chamber.  
+
- One wire frame was strung and now they are measuring the wire positions. The new laser sensor that was mounted on the system has higher resolution but there was not enough light reflecting from the wire. We replaced it with the old sensor that, after some tuning, is being used with the old software for position measurements. The CC wants us to give them the computer used with the wire stringing system for repairing the OS. Eugene: this is critical for the production and we don't want to spend even an hour on this now.
  
- After several improvements in the cutter (stronger blade, modifications in the blade holder, and very importantly cutting on wet plastic tape as proposed by Anatoly) it's not wobbling now. Second cathode foil was glued. Second PCB ring was glued. As of now, the highest priority is the wire frame lamination, so that we can continue with the stringing. Then, in parallel we will work also on the cathodes.
+
- Lessons learned from the production so far: Lubomir will start collecting corrections to the existing procedures based on this experience. In particular we discussed the potential problem due to the extra epoxy on the inner edge of the cathode frame that can puncture the cathode. Bill suggested whipping with ethanol the epoxy from the katon right after gluing.
 +
 
 +
- A report from Olga (linked above) about the discoloration spots on the cathodes: there's chlorine but also sulfur at some places. According to Roger Allflex doesn't use ferric chloride for etching. Therefore the origin of both Cl and S is not clear. Roger will ask Allflex for samples of water that is used there. We also got foil samples from Allflex not wrapped with paper that we are going to test to exclude the paper as a possible origin. In any case the resistivity is not affected by these spots and they are not reactive, so we decided to continue with the foil production.
  
 
== Electronics ==
 
== Electronics ==
  
- Chris: discussing the price and details for the additional tinning of 50 rigid flexes, out of 100.  
+
- Chris: got an answer from the company for the stuffing of the first 100 rigid-flexes. Bill and Lubomir: we need 18-20 for the first chamber next week; Chris will talk to them.
+
== Engineering ==
+
  
- Without Bill, Dave reported: parts for the strongback came from the machine shop. Other parts/tools are being machined in the shop: the jig table for the package assembly, the modified shoe for the rigid-flex gluing and other parts.
+
- Beni made pictures (pages 561-563) of the pre-amps that we use now on the prototype and then verified with Fernando the resistor settings. So we have for the cathodes 2.6mV/fC (high gain, RC=1, DR at 5% = 130fC or 338mV) and for the anodes (with and without discriminator) 0.77mV/fC (low gain, RC=0, DR at 5% 260fC or 200mV). The dynamic ranges we observe correspond to these values. Before, there was some confusion, we assumed we had 0.62mV/fC for the anode cards.
  
- Talking later with Bill: will work on the procedures then on designing a storage for the foils.
+
== Engineering ==
  
== Chamber testing ==
+
- Bill can't find a good solution for storing the cathode foils. The jig plate for the package assembling is in the machine shop.
  
- First measurements with the prototype in vertical position with 55Fe source were done; thanks to Beni for fixing the DAQ and Simon for getting back the source. The idea was to check the ratio of the charges on the two cathodes, that's why we used one wire as a trigger and two cathode cards connected to fADC125. The result: the measured charge ratio is in between the ratio for the standard position and the upside-down position, so the effect is most likely due to some frame deformation. Expect more measurements at different positions on the chamber and plots for the next meeting.
+
== Chamber testing ==
 
+
- Beni: expecting to get the differential pressure transducer, to be used to measure the pressure difference between different chamber layers.
+
  
-->
+
- Simon reported his results about strip resolution and calibration. He used a new procedure (better pedestal subtraction), explained in pages 557-560 of the FDC logbook, that improved the strip resolution by ~20%. Eugene: such procedure may work in different ways on the central and side strips and one may use the sample range defined by the central strip also for the side strips. This however is difficult to implement within the fADC125 firmware.

Latest revision as of 16:48, 24 February 2017

April 28, 2011 FDC meeting

Agenda

  1. Production (Dave)
  2. Electronics
  3. Engineering status (Bill)
  4. Chamber testing
  5. Other: talks at the collaboration meeting


Minutes

Participants: Eugene, Bill, Glenn, Chris, Roger, Simon, Beni, and Lubomir.

Production

- Problem again on Monday with the HVAC at Blue Crab: same transformer failed. It will be replaced with one with higher power, but the origin of the problem is not clear.

- Two cathodes are glued to the frames, including the flaps. Next steps: tensioning/gluing the mylar and gluing the mylar flaps on top of the copper flaps. We have to decide what should be the tension on the mylar: it's not as critical as for the kapton foil. For gluing the mylar flaps Bill suggested using conductive epoxy only in the area overlapping with the copper flaps, and regular epoxy over the g10 frame. Mark made a template needed to make holes on the mylar.

- One wire frame was strung and now they are measuring the wire positions. The new laser sensor that was mounted on the system has higher resolution but there was not enough light reflecting from the wire. We replaced it with the old sensor that, after some tuning, is being used with the old software for position measurements. The CC wants us to give them the computer used with the wire stringing system for repairing the OS. Eugene: this is critical for the production and we don't want to spend even an hour on this now.

- Lessons learned from the production so far: Lubomir will start collecting corrections to the existing procedures based on this experience. In particular we discussed the potential problem due to the extra epoxy on the inner edge of the cathode frame that can puncture the cathode. Bill suggested whipping with ethanol the epoxy from the katon right after gluing.

- A report from Olga (linked above) about the discoloration spots on the cathodes: there's chlorine but also sulfur at some places. According to Roger Allflex doesn't use ferric chloride for etching. Therefore the origin of both Cl and S is not clear. Roger will ask Allflex for samples of water that is used there. We also got foil samples from Allflex not wrapped with paper that we are going to test to exclude the paper as a possible origin. In any case the resistivity is not affected by these spots and they are not reactive, so we decided to continue with the foil production.

Electronics

- Chris: got an answer from the company for the stuffing of the first 100 rigid-flexes. Bill and Lubomir: we need 18-20 for the first chamber next week; Chris will talk to them.

- Beni made pictures (pages 561-563) of the pre-amps that we use now on the prototype and then verified with Fernando the resistor settings. So we have for the cathodes 2.6mV/fC (high gain, RC=1, DR at 5% = 130fC or 338mV) and for the anodes (with and without discriminator) 0.77mV/fC (low gain, RC=0, DR at 5% 260fC or 200mV). The dynamic ranges we observe correspond to these values. Before, there was some confusion, we assumed we had 0.62mV/fC for the anode cards.

Engineering

- Bill can't find a good solution for storing the cathode foils. The jig plate for the package assembling is in the machine shop.

Chamber testing

- Simon reported his results about strip resolution and calibration. He used a new procedure (better pedestal subtraction), explained in pages 557-560 of the FDC logbook, that improved the strip resolution by ~20%. Eugene: such procedure may work in different ways on the central and side strips and one may use the sample range defined by the central strip also for the side strips. This however is difficult to implement within the fADC125 firmware.