Difference between revisions of "Minutes-4-26-2012"

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(Created page with "April 26, 2012 FDC meeting = Agenda = # Final results from the [http://www.jlab.org/Hall-D/detector/fdc/documents/oxygen.pdf oxygen studies] (Lubomir) # Production [http://www.j...")
 
 
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#* Grounding
 
#* Grounding
 
# Other
 
# Other
 
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= Minutes =
 
= Minutes =
  
Participants: Bill, Dave, Mark, Simon, Beni, Eugene, and Lubomir.   
+
Participants: Fernando, Bill, Dave, Chris, Nick, Simon, Beni, Eugene, Glenn, and Lubomir.   
  
== New results from the oxygen studies ==
+
== Final results from the oxygen studies ==
  
- Latest results linked above, starting from configuration #19: applying vacuum grease (Apiezon (L)) on two EPDM O-rings in the testing chamber resulted in a record low oxygen of 50ppm. Without Apiezon with the same configuration we had 405ppm. It means we had significant oxygen contribution from the bottom cathode surface against the top O-ring on the spacer, that was eliminated with the grease. It turned out, however, the grease reacted with the EPDM swelling it and making it inelastic, but at the same time sealing the surfaces. We repeated the same experiment with Viton (that doesn't react with Apiezon) and got 70ppm oxygen. Based on this we decided to use Viton with Apiezon for the production.
+
- One full production cell with Viton O-rings and Apiezon applied on one side showed 75ppm (after 5 days flushing with gas) at 220ccpm gas flow. Bill got information from Servomex, the oxygen sensor manufacturer, that the flow defines the reaction time but effect on the reading is very small. With the same configuration at 110ccpm we had 114ppm, and with a flow of 55ccpm - 195ppm. These numbers can be explained if assuming the gas has 35ppm and the chamber contributes 40ppm at 220ccpm, therefore 80ppm at 110ccpm (80+35=115ppm) and 160ppm at 55ccpm (160+35=195ppm).  
 
+
- Oxygen estimate for the full package: Based on the latest tests one has to count not the number of the O-rings but the "bad" surfaces. The Lexan, plastic surfaces and the Hysol-ed ones are considered good. That's why we have one bad surface (bottom of the cathode) in the testing package and in the production cell we have 4. Assuming 40ppm comes from the supply gas, one bad surface contributes 30ppm, so with the same flow of 220ccpm we will have 120ppm. Therefore at 80ccpm per cell or 480ccpm total for the package, we expect 330ppm (0.03%).
+
  
 
== Production ==
 
== Production ==
  
- Dave: Chris will put components on wire plane #24 tomorrow, #26 on the stringing table, three wire planes waiting for deadening. Working also on cathodes #45, 46 and 47. The end window with wavy Mylar was fixed: old foil removed and a new one tensioned.
+
- Dave: for package #3 still two wire planes remain to be deadened, will do it tomorrow. Package #4: working on different cathodes, stringing third wire frame. Starting from the next wire frame we will first coat the G10 groove with Hysol and then do the stringing. The last wire frame #18, that required additional machining of the holes will be back from machine shop tomorrow.
 
+
- First production cell with Viton and Apiezon on all the O-rings was assembled yesterday. The oxygen goes down with relatively high rate and one day after the installation is ~3,000ppm. However, as before with Viton O-rings, we found significant gas leak. Again as before, we reduced it by two orders of magnitude using C-clamps, but Bill is against this since we can deform the gusset rings. After the meeting Bill looked at it at Blue Crab. Most likely the leak is because the gusset ring is not flat at that place. Bill will try to shim that place after we finish the oxygen tests, but for the future he proposed using hard rubber between the gusset ring and the end window.  
+
  
- Dave is working on new procedures to install O-rings. In addition now we have to coat with Hysol the top surfaces of the G10 frames, then after installing the O-ring, we apply Apiezon on the top of the O-ring. Coating is needed in case we want to remove the Apiezon.  
+
- Two more cells were added to package #3 without tightening the package and tomorrow we will add another one, will have four in total. Then we will start flushing with gas and testing all four together. Normally we do the installation/testing cell by cell, but we want to save time on the flushing (5 days) and minimize the disassembling of the top end window and type-3 cathode that we have to do before each new cell installation. Bill: we take some risk with this, at least we can test the gas tightness by putting Lexan sheet on the top (after each cell installation). We will decide about this based on the experience  with the first four cells. Eugene: when we can expect the third package ready for tests; if everything is OK we will need two weeks flushing and testing the first four cells, then another 1.5 weeks for the remaining two cells and one more week for HV cabling, pre-amps and cooling tubes and grounding.
  
== Engineering ==
+
- The first cell in package #3 was tested with a source. With low oxygen, the chamber is much more quite, very low noise (3-5mV), signals are higher and very uniform, and the working HV can be as low as 2050V where the chamber was stable for ~24 hours. Above that HV it was not possible to have it stable for a long time, the adverse effect of the low oxygen, which was helping before as a quencher. Also with the Viton the gas tightness is not as good as with EPDM: we have a leak (10^-4-10^-3 mL/sec) most likely due to a deformation in the gusset ring at that place. We found with Viton it's better to apply 100 in*oz torque on the rods, that's why we need them aluminum. Fernando pointed out that in this case we need to insulate them since we are closing the loops on the gusset rings. For that, we decided we better put the cuts on the top and bottom gusset rings at the same place.
  
- With the grease on the O-rings package disassembling is more complicated. To avoid cleaning, changing all the O-rings, we discussed if we can remove several planes or a full cell together without the need to redo all the O-rings inside that section. Bill will work on such tooling. The idea is to pull the metal pins (one by one) down to the position where the section that we want to remove ends, and then to install other pins there only for that section.
+
== Engineering ==
  
- Bill presented the fiducial scheme to survey people. He will do some modifications: adding 4 new fiducial points on the gusset rings of the first and last package visible from outside. These is needed to make connection to the flags on the periphery of all the packages. Bill is working also on the package spacers.
+
- Bill is working on the fiducial scheme, spacers between the packages and on the tooling to remove from a package a whole cell together.
  
- Bill did conceptual design of the helium drift chamber to be proposed on the GlueX upgrade workshop.
+
- After the meeting Bill will try to shim the place at the gusset ring causing the gas leakage. Also when installing the last cell of the third package, one of the metal pins didn't go through. Bill will figure out if the pin is bent or (if needed) we can ream the holes in the frames as installed in the package.  
  
 
== Electronics ==
 
== Electronics ==
  
- Dave: Chris is busy with BCAL now; has not started working on the grounding waiting for Fernando to do noise measurements with Beni on the first package.  
+
- We will get 5 more pre-amp sets to be used to ground the strips when testing package #3.
  
- Beni: We need to figure out with Fernando the LV supply that will be needed soon for the package tests.  
+
- Fernando: tests with the new fADC125 are going very well. Expect to be ready by June, at the same time working on the PR for the mass production. We expect to get two (out three) of them, so together with the old fADC125 we will have 3 for testing the packages at 126. We received first article LV cables, after minor corrections, the mass production will start soon. By June we can have the LV system ready to be used for the package tests in 126. 30Volts threshold power supply was ordered, as well.  
  
 
== Tests with first package at 126 ==
 
== Tests with first package at 126 ==
  
- Beni set the threshold at 7.5V (before it was 13V) and tried to improve the grounding on the wire cards, looking at the noise with a scope one card at a time. He managed to reduce the noise on planes 6 to 3 now working on plane 2. He found it is important to connect the golden surfaces of the signal PCBs to the cathode ground below that wire plane. Grounding works with aluminum foil, but not with the green wires. Beni will try using the braid that Fernando suggested for grounding. If it works we can solder it to the golden surfaces. During the tests one pre-amp was burned, most likely the voltage regulator, by touching the end of the flat signal cable in the connector with aluminum foil.
+
- Beni found a way to dramatically reduce the noise and use thresholds <5Volts, compared to 13Volts before. Instead of the green wires, he used aluminum foil to connect directly the PCBs with the cathode grounds. Fernando and Beni also found some external noise.
  
-->
+
- Fernando proposed different schemes for the grounding: using the holes in the periphery of the planes, or using clamps with copper braids. Beni and Fernando will investigate this on the first package and will come with a solution to be implemented on the third package; will need it in about a month from now. We discussed also how to reduce the material, but the first priority will be to have the chamber working at low threshold.

Latest revision as of 19:09, 26 April 2012

April 26, 2012 FDC meeting

Agenda

  1. Final results from the oxygen studies (Lubomir)
  2. Production Construction Tracking (Dave)
    • Production status
    • Third package refurbishment status
    • Third package tests (Lubomir)
  3. Engineering update (Bill)
  4. Electronics update (Chris)
  5. Tests with first package at 126 (Beni)
    • Grounding
  6. Other

Minutes

Participants: Fernando, Bill, Dave, Chris, Nick, Simon, Beni, Eugene, Glenn, and Lubomir.

Final results from the oxygen studies

- One full production cell with Viton O-rings and Apiezon applied on one side showed 75ppm (after 5 days flushing with gas) at 220ccpm gas flow. Bill got information from Servomex, the oxygen sensor manufacturer, that the flow defines the reaction time but effect on the reading is very small. With the same configuration at 110ccpm we had 114ppm, and with a flow of 55ccpm - 195ppm. These numbers can be explained if assuming the gas has 35ppm and the chamber contributes 40ppm at 220ccpm, therefore 80ppm at 110ccpm (80+35=115ppm) and 160ppm at 55ccpm (160+35=195ppm).

Production

- Dave: for package #3 still two wire planes remain to be deadened, will do it tomorrow. Package #4: working on different cathodes, stringing third wire frame. Starting from the next wire frame we will first coat the G10 groove with Hysol and then do the stringing. The last wire frame #18, that required additional machining of the holes will be back from machine shop tomorrow.

- Two more cells were added to package #3 without tightening the package and tomorrow we will add another one, will have four in total. Then we will start flushing with gas and testing all four together. Normally we do the installation/testing cell by cell, but we want to save time on the flushing (5 days) and minimize the disassembling of the top end window and type-3 cathode that we have to do before each new cell installation. Bill: we take some risk with this, at least we can test the gas tightness by putting Lexan sheet on the top (after each cell installation). We will decide about this based on the experience with the first four cells. Eugene: when we can expect the third package ready for tests; if everything is OK we will need two weeks flushing and testing the first four cells, then another 1.5 weeks for the remaining two cells and one more week for HV cabling, pre-amps and cooling tubes and grounding.

- The first cell in package #3 was tested with a source. With low oxygen, the chamber is much more quite, very low noise (3-5mV), signals are higher and very uniform, and the working HV can be as low as 2050V where the chamber was stable for ~24 hours. Above that HV it was not possible to have it stable for a long time, the adverse effect of the low oxygen, which was helping before as a quencher. Also with the Viton the gas tightness is not as good as with EPDM: we have a leak (10^-4-10^-3 mL/sec) most likely due to a deformation in the gusset ring at that place. We found with Viton it's better to apply 100 in*oz torque on the rods, that's why we need them aluminum. Fernando pointed out that in this case we need to insulate them since we are closing the loops on the gusset rings. For that, we decided we better put the cuts on the top and bottom gusset rings at the same place.

Engineering

- Bill is working on the fiducial scheme, spacers between the packages and on the tooling to remove from a package a whole cell together.

- After the meeting Bill will try to shim the place at the gusset ring causing the gas leakage. Also when installing the last cell of the third package, one of the metal pins didn't go through. Bill will figure out if the pin is bent or (if needed) we can ream the holes in the frames as installed in the package.

Electronics

- We will get 5 more pre-amp sets to be used to ground the strips when testing package #3.

- Fernando: tests with the new fADC125 are going very well. Expect to be ready by June, at the same time working on the PR for the mass production. We expect to get two (out three) of them, so together with the old fADC125 we will have 3 for testing the packages at 126. We received first article LV cables, after minor corrections, the mass production will start soon. By June we can have the LV system ready to be used for the package tests in 126. 30Volts threshold power supply was ordered, as well.

Tests with first package at 126

- Beni found a way to dramatically reduce the noise and use thresholds <5Volts, compared to 13Volts before. Instead of the green wires, he used aluminum foil to connect directly the PCBs with the cathode grounds. Fernando and Beni also found some external noise.

- Fernando proposed different schemes for the grounding: using the holes in the periphery of the planes, or using clamps with copper braids. Beni and Fernando will investigate this on the first package and will come with a solution to be implemented on the third package; will need it in about a month from now. We discussed also how to reduce the material, but the first priority will be to have the chamber working at low threshold.