Difference between revisions of "Minutes-4-12-2012"

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== Production ==
 
== Production ==
  
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- Dave: Chris put components on two wire planes for package #3, they remain to be deadened. Anatoly is gluing daughter cards on cathodes for package #4. One end window for package #4 that was recently made has a wavy mylar surface. We suspect the surface of the transfer ring was slippery, since before it was used to tension clear mylar for the gusset ring. The rule will be always to sand the transfer ring before using for the end windows. We will have to redo the end window: first sand the old mylar and tension it again. Tomorrow, after the first cell of package #3 is assembled, we will resume stringing wire boards; stringing was suspended for several weeks due to the oxygen problem.
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- Dave: working on cathodes #44 and #45 for the fourth package, tension measurements today on wire plane #25 (second for fourth package), three wire planes waiting for deadening. The foil of the end window #10 (that was wavy) was removed: it turned out, by unknown reasons, the epoxy didn't cure after many days and the surface was still tacky. New foil will be tensioned.
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-  On Monday we disassembled the third package. The old O-rings of the two end windows and the wire frame for the first cell were removed using aceton to clean the super glue. Casey invented a cover for the wires to prevent aceton spills. Then the grooves were double coated with Hysol, Viton O-rings were installed today and we assembled the first cell right after the meeting. Dave wrote the procedures for the replacement of the O-rings, waiting now for signatures. The depth of the groove after coating: according to Bill the depth should not be reduced by more than 10 mils; Dave measured it: 1-5 mils.  
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- Two or three type-1 frames have to be "converted" into type-2. Bill explained how to do this: put Scotchweld in the groove, use razor blade to level it and after curing possibly sand it.  
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== Results from the oxygen studies ==
 
== Results from the oxygen studies ==
  
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- Lubomir started working on a document describing the oxygen tests. The most important table with the measurements using the testing chamber is linked above. Important step from configuration #7 to #8: only the G10 groove was coated resulting in oxygen change from 1400 ppm to 280 ppm. To estimate the change factor we have to subtract the oxygen in the supply line. Beni measured it before using T-connector right at the chamber inlet: 200ppm. Lubomir measured it again by directly plugging the supply line into the sensor using the same tubing: 50ppm. The difference might be due to contamination from the chamber itself when using T-connector, or due to the higher pressure that is created when you plug directly the supply.
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- Lubomir: now performing oxygen measurements at Blue Crab; Brooks gas system with two flow controllers and the oxygen sensor were moved there.
  
 
- Eugene: what's the acceptable oxygen level; must be <0.05%, but in the prototype we had ~0.1% and was still operational. Assuming we will have ~300ppm per cell at 200cc/min then we will have 1800ppm for the whole package, but if operating at 400cc/min for the whole package it will be 900ppm or 0.09%. However, for this estimation we have to subtract the contribution from the oxygen in the supply gas. More realistic estimation can be done at Blue Crab with the real package.
 
- Eugene: what's the acceptable oxygen level; must be <0.05%, but in the prototype we had ~0.1% and was still operational. Assuming we will have ~300ppm per cell at 200cc/min then we will have 1800ppm for the whole package, but if operating at 400cc/min for the whole package it will be 900ppm or 0.09%. However, for this estimation we have to subtract the contribution from the oxygen in the supply gas. More realistic estimation can be done at Blue Crab with the real package.

Revision as of 17:10, 12 April 2012

April 12, 2012 FDC meeting

Agenda

  1. Production Construction Tracking (Dave)
    • Production status
  2. Results from the oxygen studies (Lubomir)
    • First production cell with Viton O-rings
    • New tests with EPDM
  3. Engineering update (Bill)
  4. Electronics update (Chris)
  5. Other


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