Difference between revisions of "Minutes-10-20-2011"

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# Testing set-up at EEL126 (Beni)  
 
# Testing set-up at EEL126 (Beni)  
 
# Other
 
# Other
 
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= Minutes =
 
= Minutes =
  
Participants: Eugene, Bill, Dave, Chris, Simon, Beni, Vladimir, Mark, and Lubomir.   
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Participants: Eugene, Bill, Tim, Beni, Mark, Vladimir, Chris, Dave, Glen, Simon, Casey, and Lubomir.   
  
 
== Production ==
 
== Production ==
  
- Dave: First package is fully assembled as of yesterday. Now working on the second package. The first cathode (type-3) is ready. Working also at another two cathodes and two end windows together in order to save conductive epoxy. On the first wire frame 54 resistors were damaged due to wrong orientation of the PCB ring during lamination. It was followed by corrective actions so that this will never repeat again; the resistors were replaced. There was another problem with the first wire frame when replacing the HV caps. The first replacement resulted in somewhat elevated leakage currents and it was decided to replace them once more. After the caps were removed it turned out many of their pads were delaminated. We will continue the production with the next wire frame that was already laminated while trying to fix the first one. Bill says somebody from the electronics group already fixed delaminated traces on a board before.  
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- Dave: Working on second package. First end window ready, second will be ready by the end of the day. Two cathodes (type-1) are ready. Another two cathodes (type-2 and 3) just need the daughter cards to be put on (the last operation). The first wire frame was strung and taped, but there were some delays with the position measurements. Wire scanning stops in the middle of the chamber, most likely due to a combination of software and hardware issues. Will try to find the Caleb's original software (Parker ACR project) and use it, at the same time to identify why it stops, which is the signal causing this. Replacing HV caps: we have 4kV caps only for the first two wire frames due to delay in the order, and will have enough at the end of January. Since we can't wait that much will use 3kV caps for the rest of the package.
  
- Lubomir: Full first package running with gas since Wednesday evening. Leakage very low: bubbling at 35 ccpm. Will start testing today evening or on Friday. Valdimir tested the five cells before and found one problem: on one of the newly installed cathodes (type-1) on the top of cell#4, one flex delaminated completely from the cathode. All the conductive tape was on the cathode and nothing on the flex which is not normally what we see. Suspect the gluing temperature was not correct. Also the kapton tape that we put on the top of the flex/cathode was covering mostly the flex area and it may have lost adhesion to the cathode during cathode installation due to g10 deformation. In several cases when we had to remove the rigid-flex from the cathode pieces of conductive tape remain on both sides. The flex was glued again and the cathode installed at the same place. Now with all the six cells in the package Vladimir will test all the planes above and including this cathode since all these were either re-installed or never tested.
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- Lubomir: Vladimir tested all the channels from cell#4 top cathode to the top of the package. All channels are working. The exception is a noise seen on two channels, one on the bottom cathode and one on the top cathode of cell#6. Some smaller noise is seen also on their neighbors, mots likely induced from them. The noise looks like discharge, a sharp random signals (~10-20ns from the pre-amp) with amplitudes ~100-200mV and frequency ~1kHz depending on the HV. Vladimir checked carefully but couldn't find similar noise on any wire. The top and bottom strip showing noise do not cross each other. The noise appears only if there's HV on sector #4 for the top strip and on sector #2 for the bottom strip. In both cases the beginning of the strips and their traces leading to the connector are very close to the HV distribution chain on the PCBs for the corresponding sector.
 +
 
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- To investigate the noise problem, cell#6 was disassembled. Using a new card (made by Anatoly) now we can measure the resistance between the strip and the corresponding pin on the daughter card. We found that these noisy strips have higher resistance than normal: ~10 Ohms, compared to 1.5~4 Ohms. It was found also that bending the cathode frame may increase the resistance, after some relaxation in may come back, but also may stay higher and eventually can be "fixed" by bending the frame again. Similar problem was found on other channels of these two cathodes. Re-clamping/re-heating the conductive tape solved the problem in all the cases except one, the connector on the bottom cathode that has noisy channel. There Casey had to replace the daughter card. After removing the old card we looked with a microscope: the silver balls from the conductive tape were visible on all the connectors, the conductive tape glue was much ticker between the pads than below the pads (due to the holes between the pads on the flex), no dents on the cathode side, but some silver balls were embedded in the tinned pads on the flex. We discussed possible reasons for enhanced resistivity and decided to do more prototyping with the z-axis conductive tape. Eugene pointed that 10 Ohms is too small to cause noise problems. The strip capacitance was measured after the meeting on a separate cathode (it is very difficult to measure it inside the package since the card used to connect to the strips has much higher capacitance): ~10-20 pF between strips, ~40pF between strips and ground plane. Since in the package we have another ground plane further away one can assume the strip to ground capacitance is <100pF which at 10 Ohms gives a time constant of <1ns to be compared to the 10ns of the pre-amp.  
  
 
== Engineering ==
 
== Engineering ==
  
- Bill has drawings of many parts and tools ready, but we can't use the FDC account now. The new hubs will make the installation easier and will prevent from damaging the frames, therefore everybody agrees we need them urgently. During the meeting Eugene got permission to spend $1.7K for their production. We can start stacking the second package using the metal pins/hubs from the prototype since they are shorter and then replace them when we have the new hubs.
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- We discussed how to use the cooling tubing as a ground for the pre-amps. Potential problem is when the place of tube separation is bypassed by connections to two cards on one wire board. According to Bill this can be avoided except on the fourth cell where another separation of the metal tubing is needed. To have ground there we may use a fuse (as Mark suggested). Eugene also suggested that if needed we can insulate the tube from the card, but then need to supply additional ground for the card. As it was measured, on the cards between the strips the resistance is ~0.5 Ohms, resulting in a loop current of ~40mA, so don't expect problems there.  
  
- Curtis Mayer gave us samples gluing Rohacell with aluminized mylar using three different Scotch Weld Epoxies: 1838 B/A (the one that we use), DP190 and DP460NS, demonstrating increasing adhesive power in this order. We are not using Scotch Weld with mylar, but Bill wants to try using DP460NS for gluing the mylar on the end window and probably on the cathodes. Now we use Hysol at these places.
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- Bill: aluminum protective covers and the new hubs will be ready by 5-8th November. Since we need the covers to start the first package tests at Blue Crab, Eugene suggested to expedite their production.
  
 
== Electronics ==
 
== Electronics ==
  
- Chris: All the pre-amp cards both FDC and CDC have arrived. We also have all the guiding and the cooling brackets. Cody will start testing the cards with the third fADC125 we recently got from Gerard. The plan is first to have all the pre-amps for one FDC cell tested, so that we can try the installation of one colling loop, then to have the cards needed for one package.
+
- Chris: according to Cody, we can test "manually" the 22 pre-amp cards needed for the first cell. We need these cards to prototype the cooling loop on one cell and to start the tests in 126.
  
- We discussed whether we can use the cooling tubes as pre-amp grounding. The problem is that with the new designed magnet in case it quenches one expects ~20mV e.m.f. on the loop (Eugene). The cooling tubes have breaks but if there's contact to the pre-amp brackets, the latter in turn connected to the ground on the cathodes or PCBs, one will bypass the break. The good news is that the resistance on the cathode ground is typically several ohms, resulting in less than 20mA current. As for the PCBs one should avoid having the cooling break between two anode cards that are on the same board. This was discussed with Bill after the meeting and it looks the problem can be solved. All this will be prototyped on the first package whenever we have the pre-amp cards. One thing is sure, we don't want to use water as a coolant.
+
- Before the meeting Fernando, Bill, and Tim came to an agreement for the color coding of the pre-amps and brackets.
  
 
== Chamber testing at 126  ==
 
== Chamber testing at 126  ==
  
- Beni: will have all the F1TDC needed by next week. The DAQ is running now, as before with one create. Since we don't have the fADC125's one create will be enough for now.
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- Beni: for the tests at 126 will need the translator boards which could be a showstopper; now we have only one. The individual HV cables (that connect to the thick rectangular HV connector) will be installed at Blue Crab.
 
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- Eugene suggested to start testing the first package in 126 before we have installed all the cards and cooling system at Blue Crab. The other option is to have everything installed and tested and Blue Crab and then moved to 126. It's not obvious what is the best approach and we will discuss this again on the next meetings after completing the tests with a source at Blue Crab.
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== Other ==
 
== Other ==
  
Coffee and cake after the meeting at Blue Crab to mark the completion of the first package.
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- FDC section of the TDR: Lubomir will coordinate the contribution of different people to this section: Simon (FDC simulations), Beni (prototype tests), Bill (drawings and related description of the chamber). Lubomir will do the first version of the general description and will coordinate also with Fernando the electronics part. As Eugene explained this should be in NIM-paper style describing the latest state of the detector; requested first draft to be ready within a month.
 
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Latest revision as of 10:48, 24 October 2011

October 20, 2011 FDC meeting

Agenda

  1. Production Construction Tracking
    • Status (Dave)
    • First package tests (Lubomir)
    • Resistance of z-axis conductive tape (Lubomir)
  2. Engineering (Bill)
    • Cooling/grounding system
    • Other: protective covers, new hubs, ...
  3. Electronics update (Chris)
  4. Testing set-up at EEL126 (Beni)
  5. Other

Minutes

Participants: Eugene, Bill, Tim, Beni, Mark, Vladimir, Chris, Dave, Glen, Simon, Casey, and Lubomir.

Production

- Dave: Working on second package. First end window ready, second will be ready by the end of the day. Two cathodes (type-1) are ready. Another two cathodes (type-2 and 3) just need the daughter cards to be put on (the last operation). The first wire frame was strung and taped, but there were some delays with the position measurements. Wire scanning stops in the middle of the chamber, most likely due to a combination of software and hardware issues. Will try to find the Caleb's original software (Parker ACR project) and use it, at the same time to identify why it stops, which is the signal causing this. Replacing HV caps: we have 4kV caps only for the first two wire frames due to delay in the order, and will have enough at the end of January. Since we can't wait that much will use 3kV caps for the rest of the package.

- Lubomir: Vladimir tested all the channels from cell#4 top cathode to the top of the package. All channels are working. The exception is a noise seen on two channels, one on the bottom cathode and one on the top cathode of cell#6. Some smaller noise is seen also on their neighbors, mots likely induced from them. The noise looks like discharge, a sharp random signals (~10-20ns from the pre-amp) with amplitudes ~100-200mV and frequency ~1kHz depending on the HV. Vladimir checked carefully but couldn't find similar noise on any wire. The top and bottom strip showing noise do not cross each other. The noise appears only if there's HV on sector #4 for the top strip and on sector #2 for the bottom strip. In both cases the beginning of the strips and their traces leading to the connector are very close to the HV distribution chain on the PCBs for the corresponding sector.

- To investigate the noise problem, cell#6 was disassembled. Using a new card (made by Anatoly) now we can measure the resistance between the strip and the corresponding pin on the daughter card. We found that these noisy strips have higher resistance than normal: ~10 Ohms, compared to 1.5~4 Ohms. It was found also that bending the cathode frame may increase the resistance, after some relaxation in may come back, but also may stay higher and eventually can be "fixed" by bending the frame again. Similar problem was found on other channels of these two cathodes. Re-clamping/re-heating the conductive tape solved the problem in all the cases except one, the connector on the bottom cathode that has noisy channel. There Casey had to replace the daughter card. After removing the old card we looked with a microscope: the silver balls from the conductive tape were visible on all the connectors, the conductive tape glue was much ticker between the pads than below the pads (due to the holes between the pads on the flex), no dents on the cathode side, but some silver balls were embedded in the tinned pads on the flex. We discussed possible reasons for enhanced resistivity and decided to do more prototyping with the z-axis conductive tape. Eugene pointed that 10 Ohms is too small to cause noise problems. The strip capacitance was measured after the meeting on a separate cathode (it is very difficult to measure it inside the package since the card used to connect to the strips has much higher capacitance): ~10-20 pF between strips, ~40pF between strips and ground plane. Since in the package we have another ground plane further away one can assume the strip to ground capacitance is <100pF which at 10 Ohms gives a time constant of <1ns to be compared to the 10ns of the pre-amp.

Engineering

- We discussed how to use the cooling tubing as a ground for the pre-amps. Potential problem is when the place of tube separation is bypassed by connections to two cards on one wire board. According to Bill this can be avoided except on the fourth cell where another separation of the metal tubing is needed. To have ground there we may use a fuse (as Mark suggested). Eugene also suggested that if needed we can insulate the tube from the card, but then need to supply additional ground for the card. As it was measured, on the cards between the strips the resistance is ~0.5 Ohms, resulting in a loop current of ~40mA, so don't expect problems there.

- Bill: aluminum protective covers and the new hubs will be ready by 5-8th November. Since we need the covers to start the first package tests at Blue Crab, Eugene suggested to expedite their production.

Electronics

- Chris: according to Cody, we can test "manually" the 22 pre-amp cards needed for the first cell. We need these cards to prototype the cooling loop on one cell and to start the tests in 126.

- Before the meeting Fernando, Bill, and Tim came to an agreement for the color coding of the pre-amps and brackets.

Chamber testing at 126

- Beni: for the tests at 126 will need the translator boards which could be a showstopper; now we have only one. The individual HV cables (that connect to the thick rectangular HV connector) will be installed at Blue Crab.

Other

- FDC section of the TDR: Lubomir will coordinate the contribution of different people to this section: Simon (FDC simulations), Beni (prototype tests), Bill (drawings and related description of the chamber). Lubomir will do the first version of the general description and will coordinate also with Fernando the electronics part. As Eugene explained this should be in NIM-paper style describing the latest state of the detector; requested first draft to be ready within a month.