Difference between revisions of "Minutes-1-10-2013"

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= Agenda =
 
= Agenda =
# Production [http://www.jlab.org/Hall-D/detector/fdc/production/FDC_Construction_January_10_2012.xlsx Construction Tracking] (Dave)
+
# Production [http://www.jlab.org/Hall-D/detector/fdc/production/FDC_Construction_January_10_2013.xlsx Construction Tracking]
 +
#* Production status (Dave)
 +
#* Second package tests (Lubomir)
 
#* Basis of Estimate for the FDC [http://www.jlab.org/Hall-D/detector/fdc/budget/BOE_FDC.xlsx activities] ,[http://www.jlab.org/Hall-D/detector/fdc/budget/BOE_guide.docx guideline] (Lubomir)
 
#* Basis of Estimate for the FDC [http://www.jlab.org/Hall-D/detector/fdc/budget/BOE_FDC.xlsx activities] ,[http://www.jlab.org/Hall-D/detector/fdc/budget/BOE_guide.docx guideline] (Lubomir)
 
# Corrosion [http://www.jlab.org/Hall-D/detector/fdc/corrosion/Spreadsheet.pdf tests] (Lubomir)
 
# Corrosion [http://www.jlab.org/Hall-D/detector/fdc/corrosion/Spreadsheet.pdf tests] (Lubomir)
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# Tests at EEL126 (Lubomir, Beni)
 
# Tests at EEL126 (Lubomir, Beni)
 
# Other
 
# Other
 
<!--
 
  
 
= Minutes =
 
= Minutes =
  
Participants: Eugene, Bill, Dave, Chris, Nick, and Lubomir.
+
Participants: Eugene, Dave, Chris, Nick, Simon, Beni, and Lubomir.
  
 
== Production ==
 
== Production ==
  
- Picture done before Christmas of the the packages #4,1,3 (front to back) is linked above. Now we have also the colling loops installed on package #4, HV wiring done, tomorrow Chris and Nick will finish the HV connectors and the package will be ready for testing at EEL126. What's not in the picture: package #2 with three cells assembled. All four packages were flushed  with Nitrogen over the holidays and yesterday we switched the gas to Ar/CO2 mixture for package #2, will start testing it next week.
+
- Dave: all components for the second (last production) package are ready. Redundant components: type-1 cathode #71 ready, working on three more cathodes. Starting next week Tina will work for BCAL, but will be available from time to time so that we can finish the rest of the cathodes. Casey finished with the lamination of wire frame #31 and now is gluing #32 (the last one). Anatoly is installing the caps on #31.
  
- Dave: working on the last two cathodes (#75-76) needed for the last production package #2: installing, testing, gluing daughter cards on them. Also working on three spare cathodes. Casey started gluing a new spare wire frame; glued the PCB ring, now ready for lamination. We have PCBs for one more wire frame. Mike will no longer work for us (accepted a position at the cryo-group), still will have enough manpower (Dave) to finish the FDC production.  
+
- How many redundant cells we want to make: according to the schedule 4, but most likely we have parts for 6. According to Dave we will need 5 more man-weeks to make four additional cathodes. As for the wire planes we anticipated having 7 of them, three of which with high dark current ~1 uA but stable, that probably can be fixed. Eugene agreed to build 6 spare cells.  
  
- We had issues with the HVAC for the clean room starting yesterday in the morning (most likely) and this morning a steam hose in the HVAC broke that was replaced by Dave. Ron Bartec said that due to power glitch the AC stopped working. Since the humidity in the bay area was low enough we never got humidity above 43% inside the clean room. The temperature there didn't exceed 74 deg. They fixed the problem and now everything is going back to normal.
+
- Lubomir: testing the first three cells of package #2. Cell #6 and #5 were checked so far: all channels working fine. Applying +2100/-500V, on #6 dark current <100nA. On #5 initially the current was not stable 200-600nA, but after leaving it at +2250/-500V over the night now it is stable (170nA at 2100V). By tomorrow cell #4 will be tested as well and we can continue with the stacking.
 +
 
 +
- Bases of Estimate for the FDC activities: we need to come with such estimations for the FDC activities as summarized in the spreadsheet attached; guidelines also attached above. Eugene: the idea is to understand what is the source of the estimations (both procurements and labor) for each activity and assign contingency accordingly. However, we should try to do the best estimates as of now (not at the time the last schedule was prepared) which may result in different numbers than what's in the schedule? This should be done for all the activities that are not finished yet as of now, not by the time on the next review (March/April). Lubomir and Dave will do the estimations for the cell production and package final assembly and testing. Lubomir will talk to Bill on Monday about the fiducial, cooling stuff and package assembly. Dave will make an estimate for the consumables needed till August. In addition it turned out we have to do that same for the FDC installation activities, which can be done with the Tim's/Tom's help.
  
 
== Cathode corrosion test ==
 
== Cathode corrosion test ==
  
- Lubomir: test #3 (Ar/CO2 gas, at ~70degC) is completed, see the final spreadsheet attached. Before Christmas the second EPDM sample failed, we stopped the test and opened the vacuum chamber. It turned out all the samples have low resistance at the place of the O-rings and all the samples that failed were due to higher resistance on the trace next to the soldering point. The main conclusion from this test is that there are problems doing conventional soldering on 2 microns copper traces and that these problems appear most likely before the corrosion we want to study. Therefore we need different experimental set-up if we want to continue with these tests. Interestingly, we never had soldering problems when using Apiezon, probably it leaked over and covered the soldering place thus preventing its damage.  
+
- Lubomir: now we are certain that all the samples of test #1 failed because of the soldering; Vlad send photos of the samples to make sure we are re-measuring the right samples. Conclusion: the only case we had corrosion problem is at 100degC at 100% humidity: EPDM failed after 12 days. From all the tests (assuming same activation energy) we get a '''lower limit at room temperature of 1.5 years''' when using Viton+Apiezon.  
  
- Measuring the resistance on the trace where the O-ring sample was placed turned out to be tricky. This is due to a non-conductive layer that has developed somehow on the top of the copper close to the O-ring, so one needs a pin that will go through that layer but will make contact to the thin copper trace. Using this measurement technique Lubomir re-checked the samples that failed before. The EPDM sample from the second test that failed after 12 days at 100 deg C and 100% humidity turned out to be really corrosion below the EPDM material. However, the two EPDM samples from the first test that failed after 8-10 days showed low resistance at the trace below the EPDM; this has to be confirmed with Vlad since there were mistakes with sample labeling. In any case using the results from the three tests and assuming the activating energy is the same for the different conditions, one can put a '''lower limit for the corrosion problem''' to appear when using EPDM+Viton: '''2.6 (-1.1/+2.4) years'''.
+
- Vlad is planning to do corrosion tests in Moscow. The idea is to have a big container with water, keeping it boiling, and put another container inside with the samples. Vlad will make as many samples as possible to have better statistics. The problem again is how to do the soldering, probably applying Apiezon on the soldering place will help.
 
+
== Engineering ==
+
 
+
- Bill: working to reduce the price of the package spacers, didn't gain a lot, will stick to the old design. Fluorinert is here, the chiller will come Jan. 17.
+
 
+
- Bill is designing a set-up to test the cooling. Will use a tube to make one loop with 22 pre-amps clamped to the tube, powered with LV, and somehow insulated using styrofoam (Bill) or just covering the pre-maps with bags (Eugene) to simulate the lack of air-flow. Nick: the test can be done in 117, he has LV for 22 channels there.  
+
 
+
- Bill also wanted to test the tool for the manifold installation on the cooling loops in the packages; it is used to cut the tubes at the right place and then install the manifolds. He wanted to try it first on cooling loops not installed on the package, but Dave suggested that we can do it on the third package since there in any case we have to remove the cooling loops (the tube splittings there are not at the correct positions).  
+
  
 
== Tests at EEL126 ==
 
== Tests at EEL126 ==
  
- The two AC units in 126 are now operational set at 70deg. However, the remote control is at the facilities so we have to make request each time we want to change the setting. The problem is that the temperature in 126 is a result of both, the AC and the heater working at the same time. When it's colder outside there's more
+
- Fourth package was moved to 126 on Monday and flushed with 40/60 Ar/CO2 at 200sccpm since then. The problem was that the MKS system failed every night and in the mornings the pressure in the package was about 10-20Pa. Since yesterday, however, gas system seams stable. Chris and Nick finished the HV connections. Dave will put connectors on the return/shield cables, so we can start applying HV tomorrow.
heating and if the thermostat is in the AC unit it will not sense the temperature close to the heat blower that is just above the testing set-up.  
+
 
+
- We are planing to move the fourth package to 126 an Monday afternoon. Dave will coordinate this with the truck driver on Monday.
+
  
-->
+
- Beni is putting together the DAQ system, two fADC125 were with Cody, now back at 126 working OK with the old firmware. After the meeting Beni informed that the tests with the new fADC125, working with a new firmware that Cody implemented, were also successful! We discussed also changes in the DAQ code to do the charge summing before write the data to file. At present we write all the fADC samples which occupies a lot of space and slows the analyses. Beni answering Eugene's question: it will take a week to test one package after it is conditioned and assuming there are no problems. Eugene: in this case we should go ahead and do these partial test for all the packages.

Latest revision as of 17:39, 30 January 2013

January 10, 2013 FDC meeting

Agenda

  1. Production Construction Tracking
    • Production status (Dave)
    • Second package tests (Lubomir)
    • Basis of Estimate for the FDC activities ,guideline (Lubomir)
  2. Corrosion tests (Lubomir)
  3. Engineering
  4. Electronics (Chris, Nick)
  5. Tests at EEL126 (Lubomir, Beni)
  6. Other

Minutes

Participants: Eugene, Dave, Chris, Nick, Simon, Beni, and Lubomir.

Production

- Dave: all components for the second (last production) package are ready. Redundant components: type-1 cathode #71 ready, working on three more cathodes. Starting next week Tina will work for BCAL, but will be available from time to time so that we can finish the rest of the cathodes. Casey finished with the lamination of wire frame #31 and now is gluing #32 (the last one). Anatoly is installing the caps on #31.

- How many redundant cells we want to make: according to the schedule 4, but most likely we have parts for 6. According to Dave we will need 5 more man-weeks to make four additional cathodes. As for the wire planes we anticipated having 7 of them, three of which with high dark current ~1 uA but stable, that probably can be fixed. Eugene agreed to build 6 spare cells.

- Lubomir: testing the first three cells of package #2. Cell #6 and #5 were checked so far: all channels working fine. Applying +2100/-500V, on #6 dark current <100nA. On #5 initially the current was not stable 200-600nA, but after leaving it at +2250/-500V over the night now it is stable (170nA at 2100V). By tomorrow cell #4 will be tested as well and we can continue with the stacking.

- Bases of Estimate for the FDC activities: we need to come with such estimations for the FDC activities as summarized in the spreadsheet attached; guidelines also attached above. Eugene: the idea is to understand what is the source of the estimations (both procurements and labor) for each activity and assign contingency accordingly. However, we should try to do the best estimates as of now (not at the time the last schedule was prepared) which may result in different numbers than what's in the schedule? This should be done for all the activities that are not finished yet as of now, not by the time on the next review (March/April). Lubomir and Dave will do the estimations for the cell production and package final assembly and testing. Lubomir will talk to Bill on Monday about the fiducial, cooling stuff and package assembly. Dave will make an estimate for the consumables needed till August. In addition it turned out we have to do that same for the FDC installation activities, which can be done with the Tim's/Tom's help.

Cathode corrosion test

- Lubomir: now we are certain that all the samples of test #1 failed because of the soldering; Vlad send photos of the samples to make sure we are re-measuring the right samples. Conclusion: the only case we had corrosion problem is at 100degC at 100% humidity: EPDM failed after 12 days. From all the tests (assuming same activation energy) we get a lower limit at room temperature of 1.5 years when using Viton+Apiezon.

- Vlad is planning to do corrosion tests in Moscow. The idea is to have a big container with water, keeping it boiling, and put another container inside with the samples. Vlad will make as many samples as possible to have better statistics. The problem again is how to do the soldering, probably applying Apiezon on the soldering place will help.

Tests at EEL126

- Fourth package was moved to 126 on Monday and flushed with 40/60 Ar/CO2 at 200sccpm since then. The problem was that the MKS system failed every night and in the mornings the pressure in the package was about 10-20Pa. Since yesterday, however, gas system seams stable. Chris and Nick finished the HV connections. Dave will put connectors on the return/shield cables, so we can start applying HV tomorrow.

- Beni is putting together the DAQ system, two fADC125 were with Cody, now back at 126 working OK with the old firmware. After the meeting Beni informed that the tests with the new fADC125, working with a new firmware that Cody implemented, were also successful! We discussed also changes in the DAQ code to do the charge summing before write the data to file. At present we write all the fADC samples which occupies a lot of space and slows the analyses. Beni answering Eugene's question: it will take a week to test one package after it is conditioned and assuming there are no problems. Eugene: in this case we should go ahead and do these partial test for all the packages.